SIMULATION DRIVEN ANTENNA DESIGN TO MEET ENVIRONMENTAL SPECIFICATIONS
In this paper, we illustrate a simulation-driven workflow process using Altair HyperWorks Suite for antennas to meet environmental specifications during the design process so time taken for test and certification can be minimized and thus, cost savings and faster product development cycles.
Cool Runnings: E-Motor Design at DEF
The idea for its cooling technology for electric motor systems was born at high-tech start-up Dynamic E flow (DEF), when the founders first experienced an overheated engine of an electrical car.
The existent development process at DEF used analytical methods and physical testing to confirm results. With increasing customization, that process was not flexible enough to handle various design possibilities. With the need for a simulative design approach, DEF employed Altair software to tackle its multi-physical design challenges, and to meet all the customer requirements for their unique motors, test hundreds of variants, and to check the feasibility of the customized product.
Simulation in the Field of Implantable Cardiovascular Devices
Steven Ford, Principal Engineer at Edwards Lifesciences does a high-level walk through on how simulation has evolved in the cardiovascular device space over the last two decades. An example of how Altair HyperStudy has been an exceptional tool for deeper learning with respect to device performance will also be highlighted as a step along this journey.
The recording is about 15 minutes long and was originally presented at the Altair Technology Conference 2020.
TGM Helps Customers Go Faster to Market with Topology Optimization
TGM Lightweight Solutions is an engineering services company with a focus on lightweight design and strategic weight optimization for aircraft, rail cars, road vehicles, and marine vessels. For a recent customer project requiring weight reduction of a railway container, TGM used Altair HyperWorks to achieve the target weight. Topology optimization helped identify the weight savings potential, resulting in material and cost savings, and a 20% reduction in weight while meeting tight development schedules.
Optimize Medical Stents with Machine Learning
Medical stents are a lifeline for patients with cardiovascular illness and disease. Device manufacturers are required to dedicate large amounts of time and expense to clinical tests to validate safety and performance claims. Simulation can speed up these trials by satisfying the testing of variables virtually.
This webinar presents Altair’s process for fast and intelligent stent optimization by coupling simulation, Design of Experiments (DOE) and machine learning algorithm to generate an analytical model.
A Nose Cone for Winning: ARUS Andalucía Racing Team Improves Impact Characteristics of Formula SAE Car
When Ana Casares Crespo, a former member of the ARUS Andalucía Racing team from University Seville in Spain, was looking for a final degree project, the team was inspired by the capabilities of Altair’s software. They came up with the idea to improve the impact properties of the vehicle nose cone laminate with the help of simulation. With more than seven students actively using Altair products to improve various aspects of the vehicle, the decision to incorporate Altair tools was an obvious choice. They wanted to make use of the knowledge they had gained from previous studies for structural design of aerodynamic packages.
The team conducted static analysis and topological optimization using tools from the Altair HyperWorks™ suite, which helped them create optimized, lighter components. To improve the impact properties of a Formula SAE car’s nose cone laminate, the Altair solution included structural analysis, and topology optimization verifying structural behavior of a new material. The benefits were improved impact characteristics and fracture properties, and lighter components.
Granular Materials Simulation for Process and Equipment Design
The world is full of bulk and granular materials. From ores being mined, soil being excavated, rocks being conveyed, or powders being processed - over 70% of all industrial processes involve the handling or processing of these challenging materials.
EM and EDA, from Concept to Production
Altair’s portfolio of simulation-driven design solutions covers – amongst many other disciplines – electromagnetics (EM) and electronic design automation (EDA).
Optimization-enabled Structural and Multiphysics Analysis
Simulation-driven design powered by topology optimization was created by OptiStruct over two decades ago. Its success has changed the CAE/CAD industry as today all vendors have embraced this trend.
New Simulation Strategies to Slash Architectural, Engineering & Construction Project Timing and Costs
Leading design firms join Altair to discuss high-fidelity simulation solutions for all experience levels to realize efficiency gains up to 40%.
Today, architectural design firms face two primary and often conflicting challenges: increased project complexity and compressed delivery schedules. Due to the large scale nature of AEC projects, frequent change orders, and on-time delivery pressure, more often than not the ability to use traditional simulation methods for design guidance and validation is simply time and resource prohibitive. This situation is further exacerbated when trying to achieve an aggressive design aesthetic, working with new materials, and balancing form and function with sustainability initiatives and construction safety standards.
Recent user experience advancements and the introduction of novel simulation technologies now enable a broader community of designers and civil engineers to confidently and rapidly apply simulation earlier and throughout AEC projects. This webinar will explore this transformational shift and its positive business impact on project timing and costs through the lens of leading AEC design firms and thought leaders at Altair.
BOTTPOWER Designs Lightweight Bracket for Motorbike
BOTT stands for “Battle of the Twins,” a racing category for motorbikes with two-cylinder four stroke engines.
Bottpower is a Spanish motorsport engineering company located in Valencia. They specialize in designing and building custom motorbikes for racing and street use. They design and build parts, systems, and prototypes for other companies.
A project challenge at Bottpower was to design a lightweight stay bracket for their motorbike that could withstand the main and aerodynamic loads. The goal was finding the optimal weight and stiffness ratio to reduce weight while ensuring safety measures. All of this had to be done quickly in order to arrive on time at Addit3D, Spain's most important 3D-print fair, to showcase the bike. The optimal design for aerodynamic loads was found using Altair software.
Reduction of Moving Masses – Streamlined Design for Improved Engine Performance
To expand the rpm range of a motorcycle engine, a new type of rocker arm with lower inertia was needed at KTM. The new rocker arm was required to have the same, or better stiffness and deformation level as the previous design. KTM used Altair HyperWorks™ for nonlinear topology optimization and nonlinear structural analysis to develop the new rocker arm. Thanks to this, the component inertia could be reduced by 15 percent, component mass was reduced by 21 percent, and the stiffness increased by 14 percent which lead to an extension of the rotational speed by 150-200 rpm.
Altair HyperMesh – Mesh Controls
Tips and Tricks
The Mesh Controls browser allows the access of a majority of the supported meshing approaches (e.g. size and bias, surface deviation), an additional method called “feature based,” the assignment of meshing regions, the storage and management of meshing parameters all within a mesh controls tree. For many applications (e.g. structural and CFD) this streamlines the preprocessing and mesh management tasks.
Tips & Tricks
Enabling EV Excellence – Simulation Helps Rimac Improve Structural Design of Innovative Hypercar
Rimac Automobili’s main challenge has been to design a monocoque as a single carbon fiber part with an unprecedented size. Hence, in the development of the monocoque, the main topic to manage was the material, a lightweight, carbon fiber reinforced with epoxy resin. As this carbon fiber is an orthotropic and brittle material, its representation in a finite element (FE) material card is very difficult. To meet this challenge the company introduced Altair HyperWorks™ into their development process.
PATAC needed to develop an efficient CAE simulation management platform to accommodate their changing needs and accelerate digital growth.
Renault Nissan Mitsubishi Alliance Uses Altair SimSolid to Bring Vehicles Chassis Faster onto the Road
Renault Nissan Mitsubishi Alliance is a French-Japanese strategic partnership between the automobile manufacturers Renault (based in France), Nissan (based in Japan) and Mitsubishi Motors (based in Japan). Today, the automotive group has 122 manufacturing plants worldwide with nearly 450,000 employees controlling ten major brands: Renault, Nissan, Mitsubishi, Infiniti, Renault Samsung, Dacia, Alpine, Datsun, Venucia, and Lada. The ambition of the alliance is to offer autonomous drive, connectivity features, and services on a wide range of affordable vehicles. As part of the Renault Chassis Le Mans plant, which is building car-to-ground connecting components for the Renault Group and for the Alliance, the CTC Chassis Technical Center is a CAD engineering center where 350 engineers and technicians are working with a focus on testing and validation. Renault has been using SimSolid to perform simulations to develop lighter chassis faster.
Training- Aero Modelling Tools In HyperWorks
The Aero Utility tools available under User Profile>Engineering Tools>Aerospace options enables Aerospace engineers with unique modelling capabilties required in building Aero models. In this Webinar, we will explore a few of those utilities viz Airframe meshing, Composites Material Orientations, Compare FE contents and so on.
Training- Improve CFD Pre-Processing Using HyperMesh : SimLab
This is an introductory course for using HyperMesh CFD to create and set up finite element (CFD) models for CFD analysis. A combination of lectures and exercises will familiarize students with the HyperMesh environment, process, and suite of tools needed to start using HyperMesh in their work.
Training: Model Design Variations In Mesh Morphing Using HyperWorks New User Experience
The tool allows you to alter finite element models while keeping mesh distortions to a minimum.
HyperMorph can be used to:
• Change the profile and the dimensions of your mesh
• Map an existing mesh onto a new geometry, and
• Create shape variables that can be used for optimization
Training- Part Browser For Common Model Build Using HyperWorks New User Experience
The process would help Engineers to build and manage detailed FE models for multiple domains which involves part
level model building and assembly, representation and configuration management.
The structure can be shared easily with PLM, PDM or CAD systems.
Training Materials, Webinars
CAD & CAE Model Verification Tools Using HyperWorks New User Experience
This tool allows engineering analysts to validate CAD models received from the design teams, automatically identifying potential issues that could slow down the pre-processing stage of the simulation life cycle. The solution identifies part intersections, missing welds and incorrect bolt-nut positions on an entire assembly structure and generates comprehensive reports.
HyperMesh Quickstart v2019
The purpose of this self paced course is to introduce HyperMesh to new users of the software. Most sections will use the See It, Do It methodology to cover the concepts. See It allows you to watch a video demonstration of the exercise covered in the section. Do It consists of a written exercise and model that can be opened in HyperMesh which allows you to perform the exercise on your own. Some sections will also contain interactive guides to provide a detailed description of the different options contained within a panel or browser.
Accelerating Complex Linear and Nonlinear Analysis Processes from HyperMesh to OptiStruct
Supported by the streamlined, intuitive workflows in HyperMesh, running nonlinear analysis in OptiStruct is easier and more powerful than ever. Nonlinear explicit analysis is now supported, enabling simulation of drop tests, impact analysis, and more. Check out this webinar to see how Altair’s unified modeling and simulation platform can eliminate tedious meshing tasks and accelerate your nonlinear analysis processes.
In this webinar, we'll demo 5 different car door abuse use-cases, solving using linear dynamics, nonlinear quasi-static implicit, and nonlinear explicit dynamics analysis in OptiStruct.
HyperWorks for Aerospace Applications v2019
In this course you will have the opportunity to learn about the tools available in HyperWorks for aerospace workflows. Modules contained within the course provide detailed descriptions of the tools and workflows for use in the aerospace industry. You will also have the opportunity to watch demonstrations and perform hands on exercises throughout the modules.
Faster, More Efficient Modeling With Next-Gen HyperMesh
The next generation HyperWorks experience was created to enable teams to move from physics to physics, domain to domain or even create reports without ever leaving their simulation model. Every tool in the suite delivers a solution-specific workflow with a meticulously designed and discoverable user-interface, differentiated for each user profile, but still familiar across the toolset.
Altair started delivering on this vision with the initial release of Inspire and has continued to bring more and more functionality to its customers with each release. Now, the next generation HyperMesh provides a modern environment for meshing, modeling, and morphing with no loss of existing functionality for long-term customers.
Learn about the reimagining of Altair HyperMesh and how your product development can benefit today.
The presentation will showcase:
-Brand new workflows for geometry recreation and editing
-Midmeshing and interactive batch meshing
-Free direct morphing
-Parts and reps management
-Concept design iteration
Development of A new vehicle front sub-frame using Altair Inspire topology optimization
Presentation by Edan Lazerson, CAE Engineer, Plasan.
The Stormrider is a new vehicle which was designed from scratch and developed by Plasan. Altair Inspire was used for Topology optimization In order to find the ""best"" design for the vehicle front sub frame. The available volume (design space), 5 different load cases and target mass were specified and the optimization software calculated geometry to maximize stiffness. The optimization results were complex to manufacture with traditional technologies; the simulation and design teams collaborated on designing a manufacturable front sub frame assembly. The new design was simulated to ensure it will withstand all the required loads. The front sub frame was implemented and tested on the prototype vehicle. The optimized front sub frame proved mechanically sound, while satisfying the mass and geometrical requirements. The early stage optimization reduced the development time, by creating a valid geometry however, the topology to manufacturable design process is not trivial. In this presentation, we will present the mentioned development stages and compare the test results to the simulation predictions.
Presentation at the ATCx in Israel, Netanya on October 30, 2019.
Faster Concept Modeling with HyperWorks X
In this webinar, we address challenges common to conceptual modeling engineers and the powerful new time-saving features and workflows available in the HyperWorks X user experience.
Increasing Your Productivity for CFD Model Build
This webinar, presented jointly between Altair and the UK's leading CFD consultancy, TotalSim, demonstrated how the latest model build technologies can drastically accelerate your external aerodynamics programmes, freeing up Engineers' time to provide design insight and enhance performance, not stuck endlessly refining meshes.
Using Machine Learning and Optimization to Develop e-Motor
The Altair Multiphysics platform provides a broad portfolio of solvers and tools to help engineers develop e-motor design requirements by using simulation and optimization methods. This presentation provides examples, using Altair Machine Learning and optimization solutions, of the e-motor requirements by leveraging in data available, which is key for e-motor designers to reduce time-to-market.
From MBD to FSI Complete firearm development
Presentation by Konstantin Arhiptsov & by Eitan Maler, Simulation Dept. IWI
Israel Weapon Industries (IWI) at the ATCx in Israel, Netanya on October 30, 2019.
These days, in IWI, complete multi physics simulation is an integrated tool in the development of any new product. The motivation is to completely simulate one or two firing cycles as close to reality. First step is the Multi Body Dynamics simulation to check all mechanism are synchronized and work properly. Second is the explicit simulations - calibrating the mechanical properties of the pistol, in that the springs, contacts, materials and gun powder properties based on one firing cycle. The following is to calibrate the Non Rigid Boundary conditions (NRBC’s). This calibration of boundary conditions which are not completely fixed is crucial to understanding the actual strains and stresses on the parts. One of the approaches was to use known data of the stiffness of arm and wrist, implementing this data into a HyperStudy model to compare and calibrate the results based on a slow motion capturing of a real firing. The results are promising, with high accuracy of the behavior compared to a real capturing of the shooting, up to the point of slider getting to the end of its move – where most of the kinetic energy transform into loads on the frame. The following steps will be to calibrate, using the same method, the return of the slider to it’s original position and perform more than one firing cycle.
Hyperworks X Highlights & Future
Presentation by Sergi Chanukaev, Country Managing Director, Altair Israel, at the ATCx in Israel, Netanya on October 30, 2019.
HyperWorks X CFD
In this course you will have the opportunity to learn about HyperWorks X CFD. Modules contained within the course provide detailed descriptions of the tools and workflows within HyperWorks X CFD. You will also have the opportunity to watch demonstrations and perform hands on exercises throughout the modules.
A login to Altair Connect is required to access this course.
In this course you will have the opportunity to learn about HyperWorks X. Modules contained within the course provide detailed descriptions of the tools and workflows within HyperWorks X. You will also have the opportunity to watch demonstrations and perform hands on exercises throughout the modules.
A login to Altair One is required to access this course.
Optimizing CAE Data Preparation Processes Using CADdoctor
As the use of 3D data throughout the produce lifecycle broadens, it is ever more essential to prepare high-quality 3D CAD geometry models to streamline the entire simulation process. CADdoctor is a tool to streamline CAD geometry preparation to make the data suitable for the HyperMesh simulation process. This helps to achieve reducing your simulation lead time and improving the accuracy of the simulation result. This presentation will be an introduction to one of the leading software on the Altair Partner Alliance and how this software has been benefitting users throughout the globe.
Simulation-Driven Design of Sheet-Metal Components
A good Design is not complete unless it meets desired performance and qualifies for efficient manufacturing. Design of sheet-metal components demand the following, From a Design perspective - if sheet-metal can be used for intended design, their sizing & shape, choice of material, weight and cost.
From Manufacturability perspective - manufacturing feasibility of the designed shape, allowable thinning and wrinkling limits, addressing process constrains and importantly forming feasibility.
Leveraging Simulation to drive the design as it unfolds at the concept generation stage, helps design engineers to accrue downstream benefits upfront.
Midsurfacing and Meshing in HyperWorks X
A beam example of how the new Altair HyperWorks X workflows allow to quickly extract midsurfaces, generate a mesh and apply morphing.
HyperWorks X: Morphing Examples on a Turbine Blade
This brief demo shows the easy accessibility to morphing in HyperWorks X. Different examples are shown to explain, how to take advantage of Altair's morphing technology.
HyperWorks X: Design Space Management
Altair HyperWorks X introduces a very intuitive and powerful workflow to quickly generate design and non-design space for optimization runs. It also provides a library for automotive related non-design spaces, such as engine, seats, engine, sunroofs, and wheel arches. The results can be quickly altered with manipulators.
Geometry Generation and Morphing in HyperWorks X
Based on the example of a floor panel, this video shows how easy it is to generate new geometries and meshes in HyperWorks X. Some adjustments to the mesh are done with the morphing functionality. These mesh geometry changes are saved as shape, e.g. to use it for a subsequent optimization.
New Generation User Experience of HyperWorks
New Generation User Experience of HyperWorks
Michael Dambach Sr. Vice President, HyperWorks Program Management, Altair
Altair HyperMesh New Feature Overview
View a high level overview of the new features available within HyperMesh 2019.
Altair HyperMesh Batchmesher Enhancements
Many improvements have been made to batchmesher in the version 2019 release. Learn more about the new enhancements available in this release.
New Features, Videos
Altair HyperMesh CAD Interfaces and New Capabilities
Many improvements have been made to the CAD interface in the version 2019 release. Learn more about the new enhancements available in this release.
New Features, Videos
Altair HyperMesh Crash & Safety - Dummy Pre-Simulation
Dummy pre-simulation with the cable method can be performed using the Dummy Pre-Simulation tool.
New Features, Videos
Altair HyperMesh Crash & Safety - Mechanism Tool
Automatically extract bodies and joints to create a mechanism of the selected Finite Element model using the Mechanism Extraction tool.
New Features, Videos
New Features in Altair HyperMesh
Series of new feature videos for Altair HyperMesh within the Altair HyperWorks 2019 release
What's New in HyperMesh 2019 - Meshing and Geometry
Learn about the new features and workflows available in HyperMesh 2019 for meshing and geometry
E-motor Design using Multiphysics Optimization
Today, an e-motor cannot be developed just by looking at the motor as an isolated unit; tight requirements concerning the integration into both the complete electric or hybrid drivetrain system and perceived quality must be met. Multi-disciplinary and multiphysics optimization methodologies make it possible to design an e-motor for multiple, completely different design requirements simultaneously, thus avoiding a serial development strategy, where a larger number of design iterations are necessary to fulfill all requirements and unfavorable design compromises need to be accepted.
The project described in this paper is focused on multiphysics design of an e-motor for Porsche AG. Altair’s simulation-driven approach supports the development of e-motors using a series of optimization intensive phases building on each other. This technical paper offers insights on how the advanced drivetrain development team at Porsche AG, together with Altair, has approached the challenge of improving the total design balance in e-motor development.
Customer Stories, Technical Papers