Design for Additive Manufacturing with Topology Optimization

Presentation by Avishai Warszawski, Mechanical Designer at IAI, Israel Aerospace Industries at the ATCx in Israel, Netanya on October 30, 2019.

The goal of this project is to design a lightweight and stiff support bracket for delicate coaxes which are attached to an electronic unit. The machining design of this bracket, although very light in weight, did not provide the required stiffness and was also very expensive to manufacture. The best approach for design was only realized after the AM team was requested to find a solution. Topology optimization with Altair tools was used to define the best shape that provides the best solution. Finally, the bracket was printed in an SLM machine from AlSi10Mg. In the near future it will be qualified by dynamic tests in accordance with the defined environmental loads.
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