Design Optimization of Axles using Inspire and OptiStruct

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Use Inspire to form optimization from the packaging space, performance loading and manufacturing constraints to design an axle close to production ready design. The model setup requires careful setting of axle internal component design and oil flow consideration. Since Inspire does not provide weighting for different load cases, the author was able to gain from trial run to determine the balanced load application, mass target and meshing size requirement to obtain realistic design.
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